TRAINING CONTROL VALVES, ACTUATORS AND PUMPS
PELATIHAN CONTROL VALVES, ACTUATORS AND PUMPS
CONTROL VALVES, ACTUATORS AND PUMPS
(3 days training)
DESKRIPSI
The course presents a practical approach to selection, sizing, installation, operation and maintenance of control valves, actuators and pumps. This training course is designed with a total balance between theory and practical examples and will help the participants in better understanding of the control valve functions, testing and maintenance of valves. This course explains the various factors (like fluid characteristics, valve forces, leakage etc) and considerations that govern selection and sizing of control valve and actuator sizing. It also discusses installation, maintenance and verification of actuator appropriateness, be it for liquid, gas or vapor applications. It lays down criteria for selecting an actuator and associated auxiliary devices. Pumps find extensive use in petrochemical process plants, water circulation systems, A/C and heating systems, and many other applications. Right pump selection appropriate to the application and effective performance testing are essential requirements for prolonged machine life. The course provides participants with useful tips, Do’s and Don’ts in carrying out installation, maintenance and troubleshooting of valves, matching of valve / actuator technical specifications and system operational parameters. Emphasis is given on good engineering practices and relevant practical examples. The course also covers important aspects of control valves their maintenance and periodic testing. A successful valueoverhaul is critical in the reliability of the valve when re-installed in the process. Expert tips are included to ensure an efficient overhaul. The course would also cover pump accessories (shaft seal, bearings, lubrication) their selection, care and maintenance.
MATERI
OUTLINE MATERI :
A. Control Valves
1. Types of control valves
a. Definition of a control valve
b. Various types of control valves
• Equal percent
• Linear
• Quick opening
c. Flow characteristic of various valves
d. Pressure drop in various valves (K factor)
e. Choosing a correct valve for intended application
2. Basic classification of valves & their characteristics
a. Basics of selection and sizing of control valves and matching actuator, meeting system operational requirements etc.
b. Air valves, safety relief valves and breather cum relief valves test procedures
c. Performance evaluation of control valves and actuators
d. Cavitations in control valves
e. Diagnostics for valve actuators
f. Different types of control valves: globe valves, butterfly, eccentric disk, ball, rotary plug, diaphragm and pinch valves
B. Actuators
1. Pneumatic, hydraulic and electric
2. Mounting considerations, manual overrides
a. Introduction to actuators
• Basic actuators and actuator operation
• Sizing actuators (overview)
• Basic mechanical operation
• Control components and configurations
• Maintaining actuators safely
b. Electric actuators: EIM, Limitorque, Bettis,
c. Good installation practices
• Inlet line consideration
• Outlet line consideration
• Reaction forces and support
d. Maintenance and troubleshooting
• Routine maintenance
• Modes of failure and fault finding
• Periodic inspection and testing of valves
C. Pumps
1. Classification and types of pumps
2. Pump operation: priming and cavitation
3. NPSH Available and Required, NPSH margin
4. Pump performance curves
5. Head capacity curve [H Q]
6. Power capacity curve [P Q]
7. Efficiency capacity curve [η Q]
8. System curve, best efficiency point [BEP]
9. Pump selection and specification
10. Criteria for pump selection, specification / data sheet
11. Affinity laws, drive rating selection
12. Pump performance testing and check points
13. Operation, maintenance & troubleshooting aspects of pumps
PESERTA
Ideal for the engineers who are involved in selection, installation or operation of control valves and actuators in the oil & gas, petroleum and petrochemical industries, power plants etc. This course is a good introduction to someone who has had no dealings with valves in the past as well as an important refresher course for valve specialists. Also recommended for operations and maintenance persons, instrumentation and control engineers, process engineers, plant overhauling and troubleshooting engineers and technicians.
METODE INSTRUKTUR
• Presentasi
• Diskusi
• Case Study
• Simulasi
• Evaluasi
Jadwal Diorama Training Tahun 2025
- Januari : 16-17 Januari 2025
- Februari : 13-14 Februari 2025
- Maret : 5-6 Maret 2025
- April : 24-25 April 2025
- Mei : 21-22 Mei 2025
- Juni : 11-12 Juni 2025
- Juli : 16-17 Juli 2025
- Agustus : 20-21 Agustus 2025
- September : 17-18 September 2025
- Oktober : 8-9 Oktober 2025
- November : 12-13 November 2025
- Desember : 17-18 Desember 2025
Catatan: Jadwal tersebut dapat disesuaikan dengan kebutuhan calon peserta. Peserta dapat mengajukan tanggal pelaksanaan pelatihan. Sebelum melakukan booking tiket perjalanan maupun hotel mohon untuk menghubungi marketing kami terlebih dahulu. Kesalahan pemesanan tiket terkait jadwal tanpa surat konfirmasi (Confirmation Letter) bukan merupakan tanggung jawab tim Diorama Training.
LOKASI
REGULER TRAINING
- Yogyakarta, Hotel Fortuna Grande Malioboro (6.000.000 IDR / participant)
- Jakarta, Hotel Amaris Kemang La Codefin (6.500.000 IDR / participant)
- Bandung, Hotel Neo Dipatiukur (6.500.000 IDR / participant)
- Bali, Hotel Ibis Kuta (7.500.000 IDR / participant)
- Lombok, Hotel Jayakarta (7.500.000 IDR / participant)
- Surabaya, Hotel Neo Gubeng (7.500.000 IDR / participant)
ONLINE TRAINING VIA ZOOM
INVESTASI
- Investasi pelatihan selama tiga hari tersebut menyesuaikan dengan jumlah peserta (on call). *Please feel free to contact us.
Catatan: Apabila perusahaan membutuhkan paket in house training, anggaran investasi pelatihan dapat menyesuaikan dengan anggaran perusahaan.
Benefit Apa Saja yang Didapatkan Peserta?
- FREE Airport pickup service (Gratis Antar jemput Hotel/Bandara)
- FREE Transportasi Peserta ke tempat pelatihan (By Request)
- Module / Handout
- FREE Flashdisk
- Sertifikat
- FREE Bag or backpack (Tas Training)
- Training Kit (Dokumentasi photo, Blocknote, ATK, etc)
- 2x Coffee Break & 1 Lunch, Dinner
- FREE Souvenir Exclusive
FAQ tentang Diotraining
P : Berapa minimal running pelatihan ini ?
J : Pelatihan ini akan running idealnya minimal dengan 3 peserta, tetapi bisa disesuaikan dengan kebutuhan peserta
P : Apakah bisa jika saya hanya ingin pelatihan sendiri aja / private course ?
J : Bisa, kami akan membantu menyelenggarakan pelatihan 1 hari jika ada persetujuan dari klien
P : Dimana saja pelatihan biasanya di selenggarakan?
J : Pelatihan kami selenggarakan di beberapa kota besar di Indonesia seperti Bandung, Jakarta, Yogyakarta, Surabaya, Malang, Bali, Lombok dan beberapa negara seperti Singapore dan Malaysia
P : Apakah bisa diselenggarakan selain di kota lain?
J : Penyelenggaraan pelatihan bisa diadakan di kota lain dengan minimal kuota 5 orang setiap kelas
P : Apakah bisa juga diselenggarakan secara IHT/ In House Training di Perusahaan klien ?
J : Bisa diselenggarakan secara IHT di Perusahaan klien
P : Apakah jadwal bisa disesuaikan dengan kebutuhan klien ?
J : Jadwal pelatihan dapat di sesuaikan dengan kebutuhan klien.
Materi, Lokasi dan Jadwal Pelatihan Bisa Berubah Sewaktu-waktu dan disesuaikan Dengan Kondisi Peserta, dimohon untuk Melakukan Konfirmasi untuk Segala Bentuk Perubahan, agar Tidak Terjadi Miskomunikasi. Segera Daftarkan Pelatihan, Dapatkan Promo Menarik Bulan Ini.
Beberapa Klien Kami
Silabus Training ini di edit oleh Wafa Setiawan sebagai Content Writer Spesialis. Tim Diorama Training di bidang Pelatihan Konsultasi Sumbedaya Manusia dan Sertifikasi.