TRAINING PROCESS PLANT EQUIPMENT SIZING & SELECTION

PELATIHAN PROCESS PLANT EQUIPMENT SIZING & SELECTION

PROCESS PLANT EQUIPMENT SIZING & SELECTION

DESKRIPSI

Owing to their important role in nearly all industrial processes, sizing and selection of new equipment like thermal equipment (boilers, steam heat exchangers, fired gas heaters), rotating equipment (pumps, turbines, gas and air compressors), are critical to both process efficiency and investment. The course highlights the relation between processes demands and suitable equipment sizing and selection. The piping system design required for each equipment will be studied. The course presents the major types of these equipment and demonstrates their recent technological aspects for installation, operation, maintenance & troubleshooting.

Objective :
1.    To lay out the major types of process plant equipment and process variables
2.    To illustrate methods of estimating processes plant demand, such as:
•    Thermal energy and steam consumption
•    Air consumption
•    Boiler feed water treatment
3.    Demonstration of advanced information in basic design issues for major equipment
4.    To present the main requirements for installation and good operability concerning each type of equipment
5.    To study sizing and selecting of equipment properly
6.    To clarify the vital role of different types of maintenance regimes in successful and continuous production operation
7.    To present examples of troubleshooting through some case studies

MATERI

OUTLINE MATERI :
1.    Boilers
Boiler house
•    Various types of boilers
•    The ancillary equipment and their integral role in the safety of the boiler
•    Correct operation, control procedures for the safe operation.
•    Inspection and maintenance program
•    Minimize forced outages and prevent serious damage to boiler equipment
2.    Boiler water treatment
•    Harmful effects from improper treatment.
•    Sizing and selection of water treatment plant
•    External and internal water treatment
•    Boiler deposits & blowdown control.
3.    Steam consumption
•    Steam engineering principles and heat transfer
•    Methods of estimating and measuring steam consumption
•    Steam consumption of plant items: tanks, vats, air heaters and heat exchangers
4.    Steam distribution and condensate return
•    Steam traps and steam trapping
•    Pipeline ancillaries
•    Condensate removal
5.    Heat exchangers
•    Main types of heat exchangers and their primary components
•    Specifying design requirements and design of primary exchanger components
•    Heat exchanger selection
•    The heat load, heat exchanger and steam load relationship
•    Oversized heat exchangers
•    Practical methods of preventing stall
•    Typical inspection procedures: locating leaks, tube inspection techniques, eddy current testing, ultrasonic examination
6.    Rotating Equipment:
Pumps
•    Pump types, characteristics and operation
•    Classification of pumps
•    Specific speed and pump type
•    Sizing and selection of pumps
•    Pump characteristics: head, capacity, power, efficiency, total system head and curves
•    Centrifugal pump construction features
•    Net positive suction Head (NPSH) and cavitation
•    Pipe line design
7.    Turbines
•    Turbine types and applications
•    Major components of a turbine
•    Turbine design and construction
•    Governor
•     Lubrication, vibration analysis, bearing temperature
•    Turbine control
•    Erection of a turbine
•    Turbine piping
8.    Air Compressors
•    Assessment of air consumption of plant
•    Sizing and selection of compressor plant
•    Selection of compressor ancillary equipment
•    Compressor installation
•    Main line installation
•    Final service line installation
9.    Processes control
•    Basic Control Theory
•    Control Hardware: Electric/Pneumatic Actuation
•    Control Hardware: Self-acting Actuation
•    Control Application
•    Safety Valves
10.    Applying predictive maintenance regime
11.    Maintenance and Inspection
12.    Troubleshooting (case study)

PESERTA

Mechanical Engineers and Technicians in Process department.

INSTRUKTUR TRAINING

Pelatihan ini akan dibawakan oleh trainer/ pemateri yang berpengalaman di bidangnya.

METODE TRAINING

1. Presentation
2. Discuss
3. Case Study
4. Evaluation
5. Pre-Test & Post-Test
6. Games

Jadwal Diorama Training Tahun 2025

• Januari : 16-17 Januari 2025
• Februari : 13-14 Februari 2025
• Maret : 5-6 Maret 2025
• April : 24-25 April 2025
• Mei : 21-22 Mei 2025
• Juni : 11-12 Juni 2025
• Juli : 16-17 Juli 2025
• Agustus : 20-21 Agustus 2025
• September : 17-18 September 2025
• Oktober : 8-9 Oktober 2025
• November : 12-13 November 2025
• Desember : 17-18 Desember 2025

Catatan: Jadwal tersebut dapat disesuaikan dengan kebutuhan calon peserta. Peserta dapat mengajukan tanggal pelaksanaan pelatihan. Sebelum melakukan booking tiket perjalanan maupun hotel mohon untuk menghubungi marketing kami terlebih dahulu. Kesalahan pemesanan tiket terkait jadwal tanpa surat konfirmasi (Confirmation Letter) bukan merupakan tanggung jawab tim Diorama Training.

LOKASI 

REGULER TRAINING

• Yogyakarta, Hotel Fortuna Grande Malioboro (6.000.000 IDR / participant)
• Jakarta, Hotel Amaris Kemang  La Codefin (6.500.000 IDR / participant)
• Bandung, Hotel Neo Dipatiukur (6.500.000 IDR / participant)
• Bali, Hotel Ibis Kuta (7.500.000 IDR / participant)
• Lombok, Hotel Jayakarta (7.500.000 IDR / participant)
• Surabaya, Hotel Neo Gubeng (7.500.000 IDR / participant)

ONLINE TRAINING VIA ZOOM

INVESTASI 

• Investasi pelatihan selama tiga hari tersebut menyesuaikan dengan jumlah peserta (on call). *Please feel free to contact us.

Catatan: Apabila perusahaan membutuhkan paket in house training, anggaran investasi pelatihan dapat menyesuaikan dengan anggaran perusahaan.

Benefit Apa Saja yang Didapatkan Peserta?

• FREE Airport pickup service (Gratis Antar jemput Hotel/Bandara)
• FREE Transportasi Peserta ke tempat pelatihan (By Request)
• Module / Handout
• FREE Flashdisk
• Sertifikat
• FREE Bag or backpack (Tas Training)
• Training Kit (Dokumentasi photo, Blocknote, ATK, etc)
• 2x Coffee Break & 1 Lunch, Dinner
• FREE Souvenir Exclusive

FAQ tentang Diotraining

P : Berapa minimal running pelatihan ini ?
J : Pelatihan ini akan running idealnya minimal dengan 3 peserta, tetapi bisa disesuaikan dengan kebutuhan peserta

P : Apakah bisa jika saya hanya ingin pelatihan sendiri aja / private course ?
J : Bisa, kami akan membantu menyelenggarakan pelatihan 1 hari jika ada persetujuan dari klien

P : Dimana saja pelatihan biasanya di selenggarakan?
J : Pelatihan kami selenggarakan di beberapa kota besar di Indonesia seperti Bandung, Jakarta, Yogyakarta, Surabaya, Malang, Bali, Lombok dan beberapa negara seperti Singapore dan Malaysia

P : Apakah bisa diselenggarakan selain di kota lain?
J : Penyelenggaraan pelatihan bisa diadakan di kota lain dengan minimal kuota 5 orang setiap kelas

P : Apakah bisa juga diselenggarakan secara IHT/ In House Training di Perusahaan klien ?
J : Bisa diselenggarakan secara IHT di Perusahaan klien

P : Apakah jadwal bisa disesuaikan dengan kebutuhan klien ?
J : Jadwal pelatihan dapat di sesuaikan dengan kebutuhan klien.

Materi, Lokasi dan Jadwal Pelatihan Bisa Berubah Sewaktu-waktu dan disesuaikan Dengan Kondisi Peserta, dimohon untuk Melakukan Konfirmasi untuk Segala Bentuk Perubahan, agar Tidak Terjadi Miskomunikasi. Segera Daftarkan Pelatihan, Dapatkan Promo Menarik Bulan Ini.

Beberapa Klien Kami

Silabus Training ini di edit oleh Wafa Setiawan sebagai Content Writer Spesialis. Tim Diorama Training di bidang Pelatihan Konsultasi Sumbedaya Manusia dan Sertifikasi.